Suitable for Filling Pharmaceutical Products

Pharmaceutical products are perhaps the most complex field in automatic packaging machinery. This industry is of great importance in two aspects: first, the production lines must be easy to clean and maintain sterile conditions, and second, the quality of materials used in the construction of machinery must comply with pharmaceutical standards.

Our company, Radan Machine, has been specializing in the automation of packaging machinery for the pharmaceutical industry for several years. As a result, we have the capability to meet a wide range of needs in this industry. The equipment used in the pharmaceutical industry is made from the highest quality materials sourced from reputable suppliers. For this purpose, we have been collaborating with Razi Metallurgy for several years, ensuring that all materials undergo analysis and are used only after the analysis is approved. Additionally, the necessary validation documents such as DQ, IQ, OQ, FAT, and SAT are provided along with the machinery. As a result, you can ensure the use of machines in compliance with GMP standards.

Monoblock fillers are mainly used for small-volume products. These fillers perform both filling and capping operations within a single unit, significantly reducing any risk of product contamination. Additionally, the machine can be easily covered with a laminar hood equipped with HEPA filters to create a clean environment around the machine.

The filling operation can be performed using various systems, such as peristaltic pumps or piston-cylinder systems, which greatly enhance weight accuracy and prevent the risk of product contamination. There is also the possibility of gas injection in the filling section.

Linear filling machines are used for bottles with large volumes and high production capacity. The advantage of these lines is their high production capacity along with flexibility for different bottle shapes. These machines primarily use either flowmeter or piston-cylinder systems, which, in addition to quick and easy cleaning, ensure an extremely low risk of product contamination.

The capping machine enables the sealing of various types of caps, including screw caps, press-fit caps, and even metal caps. It also allows for the integration of an automatic sorting and cap-placing system to eliminate human intervention and the possibility of human errors. To ensure proper sealing, the capping system is equipped with a clutch mechanism that tightens all caps uniformly. Additionally, there is an option to install systems that remove bottles without caps from the production line.

We are well aware that labeling is of special importance in pharmaceutical products. That is why our labeling machines have the capability to apply self-adhesive labels to a variety of bottle shapes, including round, flat, oval, etc. In addition to this, the machines offer high precision along with easy adjustment for different bottles and labels. Furthermore, our labeling machines can be integrated with a jet printer for printing information on the label.

Another specialized machine in the field of pharmaceutical products is the tube filling machine for aluminum and laminate tubes. This machine is available in automatic and fully automatic models, along with cartoning solutions. The advantages of this machine include easy cleaning, minimal operator requirement, easy size change, and a wide range of products that can be packaged with this machine.

Several final packaging machines can be used in pharmaceutical lines, such as cartoning machines for placing products inside cartons or machines that group products into cartons or shrink wrap them.