Due to its unique properties, rose water is one of the most widely consumed herbal distillates. This fragrant and pleasant liquid helps in treating skin diseases, cardiovascular disorders, nervous system ailments, stomachaches, and sore throats. It also strengthens the immune system and has a calming effect.
In the rest of this article, we will fully explore the process of rosewater production, the different types of rosewater filling machines, and the details of the rosewater packaging line. So, if you are looking to invest and earn from this highly profitable herbal distillate, don’t miss the rest of this article.
Rosewater Production
The first step in offering rosewater is preparing this herbal distillate. The rosewater extraction ceremony in our country has a 2,500-year history and is still held as one of the most beautiful traditions in many cities.
There are two common methods for this:
- In the first method, after picking the damask roses, they are placed in large pots and heated directly. The petals are then removed, and the resulting water is pure rosewater. This method is not as popular today because boiling the flowers causes some of their properties to be lost.
- The second method involves using distillation machines. In this process, the petals are placed in the distillation device, which then uses steam to extract the essence, ensuring that even the last drop of flower oil is obtained.
Pasteurization of rose water
In the next stage, rose water is pasteurized to increase its shelf life and longevity, and various additives such as essences are added to it.
However, essences and rose water separate over time, so to store rose water in large quantities, mixing tanks and mixers with homogenizing capabilities are needed to achieve a uniform and consistent blend of rose water.
These machines must be made of stainless steel and corrosion-resistant to prevent any chemical reaction with the product. These features are found in the products of Radan Machine.
Packaging of rose water.
In this stage, after preparing the rose water, we proceed with its packaging. Rose water has long been popular among Iranians, and thus, packaging it in a way that prevents contamination is of great importance.
Therefore, in factories that produce rose water in large quantities daily, traditional and manual methods are no longer sufficient. They require machines that, with minimal time and high speed, can package the rose water while maintaining hygienic standards.
For liquid packaging, based on the density and viscosity of the liquids, there are two categories of machines: ones for thick liquids and ones for thin liquids.
Due to its low viscosity, rose water should be filled into bottles and jars using a thin liquid filling machine. The thin liquid filling machine is one of the best-selling and most widely used machines produced by Radan Machine, and it holds a special place in factories today.
In addition to rosewater, the liquid filling machine for thin liquids can be used for filling other thin liquids such as fruit juices, mineral water, milk, yogurt drink, lemon juice, unripe grape juice, syrup, vinegar, and more. Therefore, it is very cost-effective from an economic standpoint to purchase just one machine and achieve high productivity.
Types of liquid filling machines for thin liquids
- Gravity liquid filling machine
For those looking for a linear filling machine for rosewater production, this device can be a suitable choice; in this method, the operator places the container in front of the conveyor belt for filling in alignment with the nozzle. The gravity liquid filling machine is suitable for low-viscosity liquids like rosewater and is also of good quality at an affordable price.
- Three Block filling machine
This machine is one of the best and most advanced pieces of equipment for filling thin liquids such as rosewater; it works in a three-in-one mode, meaning it not only fills bottles and seals them but also automatically washes the bottles.
- Mono block thin liquid filling machine.
This machine also automatically fills bottles with rose water and caps them, but unlike the triple block, it does not have a cleaning feature.
- Overflow liquid filling machine.
This machine does not require an operator and fills containers with the same volume semi-automatically using a pump. It is used for liquids that foam.
Rose water filling machine
The rose water filling machine, as the name suggests, is one of the devices used in the herbal distillation industry for filling rose water into glass or plastic containers.
In order to pour liquids into bottles and package them, it is necessary to use various precise and efficient machines to ensure that all filling processes are carried out in accordance with hygiene standards.
For packaging rosewater, if high speed is your priority, you should choose the three-block machine. However, keep in mind that these machines, along with high speed, also have significant limitations.
Three-block machines are often limited to one style of packaging. For example, when using them, you cannot use different types of containers or vary the caps. All products must be filled into the same type of container, with a fixed size and a fixed cap.
The good news is that at Radan Machine, devices have been prepared for our dear customers that offer a very high variety in packaging methods.
In block-type machines, you need to purchase a separate device for each packaging style, whereas by purchasing just one of Radan Machine’s devices, you can handle various packaging types.
These machines have a relatively high speed and can fill a large volume of liquid with standard weights and volumes into various containers of your choice, regardless of their material and size, without manual intervention.
Types of rose water and liquid fillers
Advantages of using a rose water filling machine
- Time-saving
- High speed
- High efficiency
- High capacity and durability
- High precision
- Minimizing human intervention
- Maximizing hygiene standards
- Preventing rose water wastage
- Cost-effectiveness
- Rust-resistant
- Compliance with all standards
- Easy usability
- Easy repair
Filling machine mechanism for rose water
In general, various machines with different mechanisms are used for filling thin liquids. These machines are categorized into three types based on their level of automation: semi-automatic liquid filling machines, fully automatic liquid filling machines, and manual filling machines.
An important factor when purchasing a rose water filling machine is knowing the different types of this equipment. In the manual method, an operator is required, which increases the final cost.
In general, a fully automatic machine has a higher capacity and speed, capable of filling 1,000 to 2,000 bottles of various liquids per hour.
Semi-automatic machines require an operator, whereas fully automatic machines do not need human intervention.
Additionally, fully automatic machines are usually larger in size compared to semi-automatic machines. Currently, semi-automatic machines are commonly used for filling rose water bottles and glass containers.
Since rose water is a thin liquid and filling its bottles does not require much energy, we recommend using semi-automatic machines and thin liquid filling machines for this purpose.
Home rose water filling machine
For home-based businesses or individuals with small workshops, using a home rose water filling machine can play an important role in filling rose water bottles and jars in a short amount of time.
These machines are smaller in size and have a lower purchase cost. With these devices, you can easily earn income at home and use them for filling bottles with various thin, foam-free liquids, including rose water.
These machines have very compact dimensions, allowing them to be easily placed on a dining table and used conveniently.
Capping machine
After filling the rose water into the bottles and jars, it’s time to seal them. It’s important to ensure that the caps of the rose water containers are tightly and securely sealed, so that during transportation or storage, the contents do not leak and cause financial damage.
Therefore, choosing a suitable capping machine is very important. Radan Machine has prepared the best capping equipment and machines for you. Among all the automatic and semi-automatic capping machines in our collection, the fully automatic 8-head capping machine and the 2-head automatic capping machine offer the highest efficiency and speed for sealing rose water bottles.
The price and purchase of various capping machines
Labeling machine
After purchasing and using the rose water filling machine to fill the bottles and sealing them with an automatic capping machine, it’s time to apply the special labels onto the bottles.
Labeling machines come in various types based on the capacity and size of the bottles, allowing you to choose the appropriate one according to your needs.
Next, we introduce the best-selling and most important labeling machines that you can use for rose water bottles. To view prices and purchase a labeling machine, you can click on the provided link.
- Self-adhesive round labeling machine
Currently, this machine is the best option for labeling rose water bottles, as it is suitable for round containers like bottles.
- Self-adhesive double-sided flat labeling machine
This model of labeling machine is also suitable for applying labels simultaneously on both sides of round products, including rose water jars and bottles.
- OPP labeling machine
If the rose water jars or bottles are cylindrical or polygonal, the OPP labeling machine is typically used. This machine easily applies labels to containers made of plastic, glass, and metal.
Types of rose water and liquid fillers
Production and expiration date printing machine
After the label is applied to the rose water jar or bottle, the next step is to print the production and expiration dates. Keep in mind that rose water is one of the most sensitive food products, and its production and expiration dates must be clearly indicated to avoid any issues for the consumer.
In addition, to obtain health certification and prevent potential issues, using fully automatic or semi-automatic production and expiration date printing machines is of great importance. You can purchase these machines at a reasonable price from Radan Machine.
Shrink wrapping machine
In the final stage of rose water packaging, a shrink wrap machine should be used. This machine is one of the most important packaging equipment, placing rose water bottles into special shrink films and securely packaging them.
The temperature of this machine is standard and does not damage plastic bottles or their contents. The use of a shrink wrapping machine is highly important as it allows the rose water bottles to be grouped in sets and then prepared for entry into the market.
Advantages of using a shrink wrapping machine
- Easy transportation
- Enhanced product appearance
- Time-saving
- Reduction of dust penetration
- Reduction of packaging costs
- Reduction of product damage
- Prevention of product contamination
- Easy to use
- Easy repair
- Easy storage and maintenance
The price of rose water production line machines
The price of rose water packaging machines depends on various factors and varies based on the more advanced equipment. However, all these products at Radan Machine come at reasonable and affordable prices.
As you know, these machines have outstanding performance and help you achieve high earnings while packaging large volumes of rose water. For this reason, with a minimal investment, you can purchase one or more of these machines. If desired, you can initially consult with our experts to learn about the final price of these machines, and after gathering the necessary information, finalize your order.
Address
Address: Tehran – 19th kilometer of Khaas Road – after Sangee Intersection – on the corner of Fajr Alley – No. 8 – Iranian Complex – 3rd floor – Unit 329.
Sales consultants
09120550895
02146801050
02146801060
Final word
In this article, we have explained the complete process of rose water production and packaging for you. The good news is that all the machines required in the rose water supply process are available at Radan Machine for your convenience. Radan Machine always prioritizes customer satisfaction by offering competitive prices and high quality. The company specializes in selling filling machines, mixers, labeling machines, shrink wrap machines, and more. With high-quality parts and materials, as well as experienced professionals, Radan Machine is ready to serve customers at any hour of the day.
Summary table of the content
Rose water production line steps |
Rose water production using boiling or distillation machines |
Pasteurization and storage with stainless steel tanks and mixers |
Packaging and filling rose water into containers with high-speed machines and limited packaging options, or low-speed machines with high variety in packaging. |
Sealing the rose water containers must be done with precision and strength to prevent any leakage or waste of the rose water. |
Choose the type of label applicator that suits your needs at Radan Machine. |
Printing the production and expiration dates is crucial for maintaining hygiene standards and is highly sensitive. |
The shrink wrapping machine is used for easy transportation and reducing product damage. |
By using a rose water filling machine, you can fill a large number of rose water bottles quickly, without spending much time and energy.
Currently, there are three types of rose water filling machines: fully automatic, semi-automatic, and home filling machines. You can choose and purchase any of them according to your preference.
The price of these machines is directly related to their size, functionality, and market fluctuations, and it changes regularly. However, considering their special features, they are priced reasonably and affordably.