Rose water, due to its exceptional properties, is one of the most widely used distillates. This fragrant and aromatic liquid helps treat skin diseases, cardiovascular conditions, neurological disorders, stomach pain, and sore throat. It also strengthens the immune system and has a calming effect.
In the following article, we will fully explore the process of rose water production, various rose water filling machines, and the intricacies of the packaging line. So, if you’re looking to invest and generate income from this highly profitable herbal distillate, don’t miss the rest of this article.
Rose Water Production
The first step in offering rose water is producing this herbal distillate. The tradition of rose water extraction in our country dates back 2,500 years and is still celebrated as one of the most beautiful customs in many cities.
There are two common methods for this process:
Traditional Method: After picking Damask roses, they are placed in large pots and boiled over direct heat. The petals are then separated, and the extracted water is pure rose water. However, this method is less popular today since boiling the flowers reduces some of their beneficial properties.
Distillation Method: In this modern approach, the petals are placed in a distillation machine. The device extracts the essence using steam until the last drop of rose oil is obtained.
Rose Water Pasteurization
The next step is pasteurization to enhance the shelf life of rose water. At this stage, various additives such as essences are introduced.
Since essence and rose water tend to separate over time, large-scale storage requires specialized tanks and mixers equipped with agitators to maintain a uniform and homogeneous blend.
These machines must be made of stainless steel to prevent chemical reactions with the product— a key feature found in Radan Machine’s equipment.
Types of Mixers at Radan Machine:
Rose Water Packaging
At this stage, after producing rose water, we proceed with its packaging. Rose water has long been popular among Iranians, making its packaging—ensuring protection from contamination—highly important.
In factories that produce rose water in large quantities daily, traditional and manual methods are no longer sufficient. Instead, high-speed machines that ensure hygiene and efficiency are required.
For packaging liquids, there are two main types of filling machines based on viscosity: those for thick liquids and those for thin liquids.
Since rose water has low viscosity, a thin-liquid filling machine must be used for bottling. This machine is one of the best-selling and most widely used products manufactured by Radan Machine, playing a crucial role in modern factories.
In addition to rose water, thin-liquid filling machines can be used for other low-viscosity liquids such as fruit juices, mineral water, milk, buttermilk, lemon juice, verjuice, syrup, vinegar, and more, making them highly cost-effective.
Types of Thin-Liquid Filling Machines
Gravity Thin-Liquid Filling Machine – A suitable choice for those looking for a linear rose water filling machine. The operator places the bottle on the conveyor, and the machine fills it using gravity. This machine is ideal for low-viscosity liquids like rose water and offers good quality at an affordable price.
Tri-Block Thin-Liquid Filling Machine – One of the most advanced machines for filling thin liquids such as rose water. It operates in three stages: washing bottles, filling them, and sealing the caps—fully automatic.
Mono-Block Thin-Liquid Filling Machine – Automatically fills and seals bottles but lacks the washing function of the tri-block machine.
Overflow Thin-Liquid Filling Machine – A semi-automatic machine that requires no operator and uses a pump to fill containers with precise volumes. It is suitable for foamy liquids.
Rose Water Filling Machine
As the name suggests, the rose water filling machine is specifically designed for bottling rose water in glass or plastic containers.
To fill and package thin liquids hygienically and efficiently, precise and reliable machines are required.
If speed is your priority, a tri-block machine is recommended. However, these machines have some limitations: they are restricted to a single type of packaging, meaning you cannot use different bottle materials, sizes, or cap styles.
The good news is that Radan Machine offers machines with high versatility in packaging methods.
While tri-block machines require a separate device for each packaging style, a single Radan Machine unit allows for diverse packaging options.
These machines operate at a relatively high speed and can fill large volumes of thin liquids without manual intervention, ensuring standard weights and volumes in bottles of any size or material.
Types of Rose Water and Liquid Filling Machines
Advantages of Using a Rose Water Filling Machine:
- Time-saving
- High speed
- High efficiency
- High capacity and durability
- High precision
- Minimal human intervention
- Maximum hygiene
- Preventing rose water wastage
- Cost-effectiveness
- Corrosion resistance
- Compliance with all standards
- Easy operation
- Simple maintenance
Rose Water Filling Machine Mechanism:
Filling machines for thin liquids operate with different mechanisms and are categorized based on automation levels:
- Manual Filling Machines – Require an operator, increasing costs.
- Semi-Automatic Filling Machines – Require some human input.
- Fully Automatic Filling Machines – Do not require an operator and offer higher speed and capacity (1,000–2,000 bottles per hour).
Since rose water is a thin liquid and does not require high energy for bottling, semi-automatic and thin-liquid filling machines are recommended.
Home Rose Water Filling Machine:
For small workshops or home businesses, compact home filling machines allow efficient rose water bottling with minimal space and cost. These machines are small enough to be placed on a dining table and are easy to use.
Capping Machine:
After filling, capping the bottles is crucial to prevent leakage during transport and storage.
Radan Machine offers high-quality automatic and semi-automatic capping machines, with the most efficient models being:
- Eight-Head Fully Automatic Capping Machine
- Two-Head Automatic Capping Machine
Capping Machine Prices and Purchase
Labeling Machine
After preparing and purchasing a rose water filling machine, filling the bottles with rose water, and sealing them with an automatic capping machine, the next step is to apply the specific label onto the bottles.
Labeling machines come in various types based on the capacity and size of the bottles, and you can choose the appropriate one based on your needs.
Here are the most popular and essential labeling machines you can use for rose water bottles. You can also click on the provided link to view the prices and purchase labeling machines.
Round Labeler with Adhesive Back
Currently, this machine is the best option for labeling rose water bottles, as it is suitable for round containers like bottles.Double-Sided Flat Labeler with Adhesive Back
This model can apply labels simultaneously on both sides of round products, including rose water bottles and jars.OPP Labeler
If the rose water bottles or jars are cylindrical or multi-sided, the OPP labeling machine is commonly used. It easily applies labels to containers made of plastic, glass, or metal.
Types of Rose Water and Liquid Filling Machines
Production and Expiry Date Marking Machine
After the label has been applied to the rose water bottle or jar, the next step is to mark the production and expiry dates. Keep in mind that rose water is one of the most sensitive food products, and it is crucial to have the production and expiry dates clearly marked to avoid any issues for the consumer.
Additionally, to obtain health approval and prevent potential issues, it is essential to use fully automatic or semi-automatic production and expiry date marking machines. You can purchase these machines at a fair price from Radan Machine.
Shrink Pack Machine
In the final stage of packaging rose water, a shrink pack machine is used. This machine is one of the most important packaging equipment, as it places rose water bottles and jars in special shrink plastic and seals them properly.
The heat of this machine is standardized, ensuring that no harm is done to plastic bottles or their contents. The use of a shrink pack machine is essential, as it helps bundle the rose water bottles in groups and prepares them for market entry.
Advantages of Using a Shrink Pack Machine:
- Easy transportation
- Enhanced product appearance
- Time-saving
- Reduced dust penetration
- Reduced packaging costs
- Minimized product damage
- Prevention of product contamination
- Easy to use
- Simple maintenance
- Easy storage and warehousing
Rose Water Production Line Machine Prices
The prices of rose water packaging machines depend on various factors and vary according to the advanced features of the equipment. However, all of these products in Radan Machine’s collection come at affordable and competitive prices.
As you know, these machines offer excellent functionality and will help you generate high profits while packaging large quantities of rose water. Therefore, with a small investment, you can purchase one or more of these machines. If you’re interested, you can first consult with our advisors to learn about the final prices of these machines, and after gathering the necessary information, finalize your order.
Our Address:
Tehran – 19th Kilometer of the Special Road – After the Sanghi Crossroads – At the corner of Fajr Alley – No. 8 – Iranian Complex – 3rd Floor – Unit 329
Sales Advisors:
09120550895
02146801050
02146801060
Final Thoughts:
In this article, we covered the complete process of rose water production and packaging. The good news is that all the machines you need for rose water production are available at Radan Machine for your convenience. Radan Machine always prioritizes customer satisfaction with competitive prices and high quality. The company specializes in selling filling machines, mixers, labelers, shrink pack machines, and more. With high-quality parts, materials, and experienced specialists, Radan Machine is ready to serve customers 24/7.
Types of Rose Water and Liquid Filling Machines
Summary Table of Rose Water Production Line Stages:
| Stage | Description |
|---|---|
| Rose Water Production | Extraction of rose water using boiling or distillation machines. |
| Pasteurization and Storage | Use of stainless steel tanks and mixers to preserve quality and extend shelf life. |
| Packaging of Rose Water | Filling bottles with high-speed machines with limited packaging style or slower machines with more packaging variety. |
| Sealing Bottles | Sealing bottles carefully and securely to prevent wastage of rose water. |
| Labeling | Using various labelers according to needs for applying labels to rose water bottles. |
| Printing Expiry and Production Date | Printing production and expiry dates to ensure hygiene standards and avoid potential issues. |
| Shrink Wrapping Machine | Using shrink wrapping machines for easy transportation and reducing product damage. |
With the rose water filling machine, you can fill a large number of rose water bottles at high speed, without spending much time and energy.
Currently, there are three types of rose water filling machines: fully automatic, semi-automatic, and home filling machines. You can purchase any of them according to your preference.
The price of these machines is directly related to their size, functionality, and market fluctuations, and it changes regularly. However, considering their special functionality, they are reasonably priced.