Today, tube filling machines perform the product packaging task without wasting time and cost. Accurately filling tubes has always been a challenging task, but businesses involved in packaging have been using tube fillers in recent decades to solve their problems. Tube filling machines are used for various purposes to experience successful production with high earnings.
These machines are available in various types on the market, each designed to meet specific needs. Time savings and increased precision are among the best features of these devices. Radan Machinery is one of the most reputable suppliers of industrial machinery, specializing in product packaging. In this tube filler buying guide, we will discuss all the essential factors you need to consider before purchasing this practical device—so don’t miss out on this article!
Tube Filler Buying Guide
A tube filler machine is a specialized device that packages various products into tubes of different sizes. It is used in industries such as pharmaceuticals, cosmetics, and food to fill various liquids into tubes. The tube filler machine has made it possible to efficiently and quickly package products such as creams, ointments, cosmetic and hygiene products, and more. When purchasing the best tube filler machine, pay attention to the factors mentioned above to make an informed decision. By considering all the tips for buying a tube filler, you can purchase an accurate and reliable machine.
Choose the Most Suitable Machine Based on Your Needs
When purchasing a tube filler machine, you need to identify the specific type that suits your needs. These machines come in various types, and depending on different factors, the required machine may vary from one business to another.
All tube filler machines available on the market are designed to achieve a specific goal. However, the efficiency and functionality of different types vary. Based on this, tube filler machines can be classified into three main categories:
✅ Manual Tube Filler
As the name suggests, the manual tube filler operates in a manual manner and requires constant attention from an operator, with a relatively low production speed. The manual tube filler is the most suitable option for small businesses and manufacturers. Although this machine has a low production capacity, it is important to note that the cost of purchasing this machine is very affordable.
✅ Semi-Automatic Tube Filler
The semi-automatic tube filler performs some tasks automatically, but the tube placement and print alignment steps must be done manually by the operator. Compared to the manual machine, it has a higher speed and is suitable for growing units and medium-scale manufacturing factories that require higher production.
✅ Automatic Tube Filler
This is considered the best type of tube filler machine. It has a very high speed and performs all tasks automatically without the need for operator intervention. The automatic tube filler is used by large-scale factories and companies that require mass production. It is important to note that while the price of this machine ranges from the cheapest to the most expensive on the market, it is generally more expensive than other types of machines.
For more information about the types of tube filling machines, you can read the article “What is a Tube Filling Machine?” by Radan Machine.
Consider the speed and production capacity
Another important point to mention in this tube filler buying guide is the speed and production capacity of the machine. Manual, semi-automatic, and automatic tube fillers operate with different speeds and standards depending on the number of nozzles they are equipped with, and each can package a specific number of tubes per hour. The more nozzles a tube filler machine has, the greater the impact it has on speed and production capacity. Below, we will review the different types of tube fillers offered by Radan.
- The manual tube filling machines produced by Radan can fill 6 to 10 tubes per minute (400-600 tubes per hour). Since the operator must perform most of the tasks manually, the packaging capacity of these machines is lower than that of other machines.
- Radan’s semi-automatic machines are capable of filling 20 tubes per minute (1,000 to 1,500 tubes per hour). This is more than double the capacity of the manual tube filler, making it suitable for applications with this level of volume.
- The automatic machines fill 30 to 40 tubes per minute, which equals 1,800 to 2,400 tubes per hour. This machine is highly suitable for factories that operate at high production rates.
Therefore, based on the size of your business and daily production volume, you can choose and purchase one of these machines by considering the points mentioned in the tube filler buying guide.
The size of the tubes to be filled with the machine
As you know, tubes are used in various industries in different sizes. The volume of these tubes varies and ranges from 3 to 500 milliliters, and tube filling machines can fill up to a certain size. When choosing a tube filler machine, consider the size of the tubes you use for packaging your products, and refer to the tube filler buying guide to make your purchase.
Consider the features of the machine and the ease of maintenance or repair
Earlier in this tube filler buying guide, we discussed the different types of tube filling machines and mentioned that these machines have varying features, so they should be selected based on the needs of your business. When purchasing a machine, in addition to the buying guide, you should also pay attention to its features. For example, the automatic tube fillers produced by Radan have features such as a tube rotating system for print alignment, zero-error tolerance in the dosing section, clutch system, automatic fault detection system, and more, making them highly suitable for various businesses. These machines are designed to be easily maintained, and if any issues arise, experts in this field can repair and resolve the problem.
In addition, those looking to buy a second-hand tube filling machine should be aware that used machines are often sold after they have reached the end of their useful life and may require frequent repairs and servicing in short intervals. Therefore, when purchasing, you should consider periodic maintenance and servicing of the machine.
It is recommended to carefully read the tube filler selection guide before purchasing to make a confident decision.
Don’t forget to consider the material of the tubes
When purchasing a tube filler machine, consider the material of the tubes in which you will be packaging your products, as the type of tube plays a crucial role in selecting the packaging machine. The product must be compatible with the tube material to avoid any chemical reactions. Tubes are typically made of plastic or laminate and metal or aluminum
Tube filling machines are usually designed according to the material of the tube, so make sure to consider this aspect. In addition to the tube material, attention should also be given to the type of product that will be filled inside the tube. For example, companies in the pharmaceutical or chemical industries may require a machine that follows stricter hygienic standards during production. Don’t overlook the material of the tube in the tube filler buying guide, and keep it in mind when making your decision.
What components make up a tube filler
This machine consists of various components. The most important parts, which are common in all types of tube fillers, include the filler, end sealer, different nozzles, and control section, all of which should be of high quality. If not, the machine may malfunction and cause operational issues, leading to high costs for the employer. Therefore, one of the most important points to consider when purchasing a tube filler machine is to choose a machine with high-quality and long-lasting parts.
Final Words
Tube filling machines are among the most practical devices in packaging lines, allowing for the filling of various products into any type of tube. These machines come in different types (manual, semi-automatic, and automatic), which differ in performance and features. Businesses should choose the appropriate machine based on their production volume and budget.
In this tube filler selection guide, we have reviewed the important points you should consider when purchasing these machines. By considering the points for purchasing tube fillers produced by Radan Machinery, you can familiarize yourself with their features and equipment and purchase the desired machine from the reputable manufacturer Radan Machinery. If you have any questions or uncertainties, feel free to contact the experts of this company for free consultation. We would appreciate it if you could share any information you have regarding the tube filler buying guide in the comments so we can use it in our content.
Frequently Asked Questions
✅ What types of tubes are available for packaging products?
For product packaging, depending on their nature, plastic or laminate tubes (commonly used in the cosmetic and hygiene industries due to their aesthetic appeal and resistance to deformation) and metal or aluminum tubes (used for products that dry out when exposed to air) can be used.
✅ Which tube filler machines can fill tubes of different sizes?
The automatic tube filler machine is capable of packaging tubes of any size and diameter.