One of the most important factors to consider in product packaging and factory production lines is the proper sealing of product caps. If the cap is not properly sealed, the product will not be marketable and will incur additional costs. Cap sealing machines are available in various types with different features and applications in the market. Purchasing a cap sealing machine that best meets your needs and improves the production process requires familiarity with the different types and key considerations for buying a cap sealing machine. If you want to learn about these points, join us in this guide to purchasing a cap sealing machine.
As mentioned, cap sealing machines come in various types, which we have thoroughly discussed in the article “What is a Cap Sealing Machine.” Below, we will briefly mention the different types of cap sealing machines:
- Manual Cap Sealing Machine: Suitable for small production workshops and sealing caps of various glass and plastic bottles, as well as cans.
- Semi-Automatic Cap Sealing Machine: Capable of performing half of the tasks automatically, suitable for sealing pump caps on detergent containers, as well as sealing caps on various cans and bottles.
- Automatic Cap Sealing Machine: The best option for large factories with high production, suitable for sealing various types of soda and soft drink bottles, mineral water bottles, cans, and vials.
Since each type of cap sealing machine is suitable for different applications, it is recommended to familiarize yourself with a few important points before purchasing, so you can make an informed decision. In the following guide for choosing a cap sealing machine, we will review the most important factors to consider when buying this machine:
What is the material and shape of the container you want to seal?
Different models of cap sealing machines have the ability to seal various types of bottles. You should pay attention to the material and shape of the container in which your product will be packaged to purchase the appropriate machine for it.
Since automatic cap sealing machines can seal any type of bottle, it is recommended to purchase these machines. The adjustable parts of the machine will assist you in adjusting the width and size according to the product’s needs. With the help of these automatic machines and their adjustable parts, you can easily seal plastic and glass bottles based on their size and shape.
What is the material and shape of the cap you want to place on the container?
Bottle caps come in various types, each designed for a specific purpose. Smaller caps are used for regular bottles, while wider and larger caps are used for larger containers. The type, nature, and size of the cap sealing machine are determined by the type and size of the caps and bottles you intend to seal. Therefore, our recommendation in this cap sealing machine purchase guide is to pay attention to the size of the product caps when choosing the machine, while also considering the scale of your operations.
What is the model of how the container’s cap opens and closes?
Most cap sealing machines are designed for a specific type of packaging. The most important factor to check when purchasing a cap sealing machine is whether the machine is compatible with the opening and closing model of your containers. Keep in mind that some machines may perform more than one type of sealing and may be suitable for various container types.
What is the time during production
The production capacity of the machine depends on its operating speed. Some machines have semi-automatic components, which slow down production as they require assistance from an operator during operation.
The average production of an automatic cap sealing machine can seal 11,500 bottles in one hour. On average, the automatic cap sealing machine seals 180 to 200 bottles per minute, and with adjustable parts, it can also assist you in sealing bottles with any size.
Know the capacity and volume of the desired container
The capacity and volume of the desired jar or bottle are also factors that influence the selection of the cap sealing machine. As mentioned earlier in this guide to purchasing a cap sealing machine, different containers with various sizes are used for packaging in different industries. Consider the capacity and volume of the containers you use and base your purchase decision on this.
Consider the features of the machine and the ease of repair or maintenance
As you know, due to various reasons, labor costs are very high these days, so you should have a machine that can operate automatically and minimize costs.
Purchasing an automatic cap sealing machine may be costly, but it will be very beneficial in terms of production in the long run. Our recommendation in this cap sealing machine purchase guide is to choose automatic machines, as they contribute to business growth and the delivery of high-quality products.
Speed and production capacity
Using an automatic cap sealing machine reduces your labor costs, as only a few operators are needed to perform tasks and handle maintenance. Another significant advantage is speed and accuracy, two features that are often lacking in most manual machines. Additionally, cap sealing machines come in two-head or eight-head models, each offering different production speeds. The eight-head cap sealing machine is one of the best options available, and you can view this product on the Radan website and purchase the machine that best suits your needs.
Frequently Asked Questions
How many heads do cap sealing machines have?
Cap sealing machines are available in models with two to eight heads, each offering different speeds for the user.
At which part of the production line is the cap sealing machine used?
In the production line, after the product is filled into the container by the liquid filling machine, the cap sealing machine begins its work.
What are the types of cap sealing machines?
Cap sealing machines come in various types, including: automatic cap sealing machines, semi-automatic cap sealing machines, and manual cap sealing machines.
Final Words
Understanding the needs of the production line can help you choose the most suitable machines for your business. Therefore, in this cap sealing machine purchase guide, we have reviewed the most important factors to consider when buying a cap sealing machine. If you have any doubts or questions, you can share them with Radan’s experts and benefit from free consultation.