When it comes to purchasing a complete packaging line, there are many variables to consider. From researching machines, models, and brands to understanding the features and capabilities of each device, buying a complete packaging line is a significant investment for your business. When purchasing new packaging equipment, you need to familiarize yourself with the different types of machines required for packaging your product and know which machine is suitable for each task. In this complete packaging line buying guide, you will become acquainted with all the essential tips and information you need to know when purchasing these useful devices.
List of Machines in a Complete Packaging Line
The most important factor to consider when purchasing a complete packaging line is identifying the necessary machines. Take the production and packaging process of a cosmetic cream as an example—what steps are required to prepare this product and bring it to market?
First, the cream needs to be transferred into containers or tubes, the capping and sealing of the container lids must be performed, and finally, the appropriate labels must be applied to each container, with the products then placed in cartons ready for distribution. Imagine how cost-prohibitive it would be if manufacturers had to rely on human labor for these processes. This is why various machines, such as liquid filling machines, capping machines, labeling machines, and others, are used in the packaging process to maximize efficiency.
The list of machines in a complete packaging line varies for each business and manufacturer depending on the products. However, in general, the machines that can be used in a packaging line include:
- Liquid Filling Machine
- Labeling machine
- Capping machine
- Cartoning Machine
- Shrink wrapping machine
- Traffic Table
- and so on
What materials do you want to fill with these machines
Now that we are familiar with packaging line machines, we can discuss the key considerations for purchasing a complete packaging line. The first factor to consider is your product: What industry is your business in? What are your manufactured products? By evaluating the nature of your product (liquid or solid, thick or thin, acidic or non-acidic, foaming or non-foaming, etc.), you can make an informed decision when purchasing a complete packaging line.
Therefore, according to the complete packaging line buying guide, the number and type of machines you will need will vary depending on the type of material you want to package. For example, imagine you are a producer of carbonated drinks. To introduce this product to the market, you will need a complete packaging line consisting of a liquid filling machine (like an overflow filler), a capping machine, a labeling machine, and a shrink pack or cartoning machine. Now, if you are a toothpaste producer, you would need to purchase a tube filling machine instead of a liquid filler. Of course, you can also add or remove other machines to the packaging line depending on your specific needs.
What type of container caps will be used in this packaging line?
As mentioned earlier in this complete packaging line selection guide, one of the most important machines that should be present in the packaging line is the capping machine. These machines help increase the shelf life and durability of products by properly sealing the caps of bottles or containers, making transportation and storage easier.
Since products are packaged in various containers and bottles, each with different types of caps, it is not possible to use a single type of capping machine for all of them. Therefore, as a manufacturer, you should be well-acquainted with your product and know the type of cap used for its container. Some of the most common types of capping machines used for capping different products include vial capping machines, corking machines, aluminum screw cap capping machines, canister cap capping machines, and crown capping machines.
You should also keep in mind that capping machines come with different numbers of heads. For example, there are two-head, eight-head, and other variations, each of which has a different impact on the speed and production capacity.
What industry do you want to produce the product for
Regardless of the industry you operate in (food, cosmetics, chemicals, pharmaceuticals, etc.), you likely know that each industry has its own defined and unique standards that must be followed for the products related to it. For example, adhering to these standards is of great importance in sensitive industries like pharmaceuticals or food, as these products directly enter the body and must not pose any risk to consumers.
Considering your industry and field of work, make sure to study the relevant standards and ensure that the machines you purchase are built with these standards in mind. The machines produced by Radan Machine are all manufactured according to the latest global standards, making them ideal options for businesses in various industries.
What level of production and speed are you aiming for
The last important point to consider in this complete packaging line purchasing guide is the production volume and speed of your business. If we categorize businesses into three groups—small businesses or home-based manufacturers, medium-sized businesses, or large factories/production units—where do you think your business fits?
The scale of your business will have a direct impact on the production volume and the supply of your product. If you own a large factory or production unit, you will certainly need an advanced, fully automated packaging line that can perform tasks quickly and prepare a large number of products in a single day for market delivery. On the other hand, if you own a small home-based business, manual or semi-automatic machinery could also be a suitable option for you.
Other considerations
- When purchasing a complete packaging line, consider the space you have available and try to purchase only the key machines if your space is limited.
- It is recommended to avoid purchasing second-hand machines as they usually have completed their useful life and will require frequent servicing and repairs.
- Pay attention to the material of the machines. Especially if you are in the chemical industry, you should purchase a machine made of suitable materials that will not react with your product and pose no danger to consumers.
Frequently Asked Questions
What is pneumatic technology in packaging machines?
Machines that operate with an air compressor use pneumatic technology, which results in lower electricity consumption and requires less workspace.
What are the different types of product packaging styles?
The packaging style of products is one of the factors that should be considered when purchasing a packaging line. Different products can be packaged in materials such as shrink film, bags, cartons, cans, disposable containers, and plastic bags.
Final Words
Purchasing a complete packaging line without sufficient information can seem like a difficult task, but by learning the key points to consider when buying these essential machines, the responsibility you bear will become simpler. For this reason, in this complete packaging line buying guide, we have outlined all the points you need to keep in mind. By considering the materials you want to package, the type of container lids, industry standards, and your business’s production volume, you can purchase an ideal packaging line.
If you have any questions or uncertainties, you can contact Radan Machine’s sales experts through the numbers 09120550895 or 09101049199 and benefit from free consultation.