Due to the increasing importance of personal and social hygiene (especially after the COVID-19 pandemic), the use of cleaning and hygiene products has reached its peak. The high demand for these products has led to significant profits for producers and sellers, making it very attractive for those looking to start their own business and production line. If you want to boost your income by setting up a cleaning and hygiene liquid production and packaging line, stay with us in this article to explore the necessary equipment.
Cleaning and Hygiene Liquid Production Line
Due to the expansion of economic sanctions against the country and the increasing prices, many consumers prefer to buy domestic cleaning products, which are more affordable and contribute to the country’s economy, instead of expensive and rare foreign products. Since the outbreak of the COVID-19 pandemic, market demand for cleaning and hygiene products has reached its peak. In such conditions, starting a cleaning product production line is considered a wise and highly profitable decision. However, someone who plans to set up such a production line for the first time might wonder how they can generate income by launching a production line and supplying cleaning and hygiene products to the market.
In response, it can be said that setting up a cleaning product production line, unlike other production lines, does not require a large investment. With an investment of 200 to 400 million or about 2 billion for an industrial-scale operation, you can acquire an advanced and equipped production line that not only returns your investment but also generates significant profit. Given the current market demand, setting up such a production line involves minimal risk, and with a small investment, it can turn your business from a startup to a popular and high-selling brand.
However, when setting up a production and packaging line for cleaning and hygiene products, four important factors must be considered: familiarize yourself with the formulations and structures of cleaning products, obtain the necessary permits from the Ministry of Health and other legal authorities, and finally, think about acquiring the necessary equipment as well as high-quality materials approved by the Food and Drug Administration.
As mentioned, setting up a detergent production line is possible with an investment of 200 million to 2 billion Tomans; however, it’s important to note that different products require different setups. For example, the production line for shampoo requires different equipment than the one for dishwashing liquid. Additionally, the formulation of the product should be done with sufficient knowledge; therefore, if you lack expertise in this field, you will need to consult with professionals, which also requires investment. Before starting the production line, it’s important to consider all factors and proceed with a plan.
Packaging of cleaning and hygiene liquids
The best detergent production line should include all the necessary equipment for manufacturing and packaging these products. One of the most important machines in the detergent production line is the liquid filling machine. This machine is available in both automatic and semi-automatic versions and efficiently fills liquids into containers and bottles with speed and precision. Additionally, the production and packaging line should also include a capping machine, which securely seals the product containers to prevent spillage or contamination from dust and dirt.
Other machines are also used for packaging detergent and hygiene liquids, including the labeler and cartoning machine. These two machines are typically located at the end of the complete packaging line and are responsible for applying labels (which contain product information or the product’s identification) and placing multiple products into a carton.
How to earn income from a cleaning liquid production line
We have reviewed how much investment is needed to set up a cleaning and hygiene liquid production and packaging line, but how can one generate income from it?
Detergent and hygiene products are among the most commonly used items in the market, with constant demand. With the increased focus on hygiene in recent years, these products have become some of the most consumed goods. You can set up your own production line for various detergents, ranging from shampoo, liquid soap, and hand wash to degreasers, cleaners, bleaches, and more, with minimal investment and quickly start earning. Additionally, by purchasing these machines, you can also consider launching a cosmetics production line, as this business can be highly profitable as well.
As mentioned, despite the high market prices, you can set up a cleaning and hygiene products production line with an investment ranging from 200 million to 2 billion. Additionally, due to the high demand from consumers, there is no need for heavy expenses on marketing and advertising, as these products always have their specific buyers. Therefore, if you’re considering entrepreneurship and making money through starting your own business, a cleaning and hygiene products production line can help you double your investment in a short period.
Setting up this production line is not very difficult: all you need to do is purchase the necessary equipment and fully familiarize yourself with the production processes of various cleaning products. Once you’ve identified the products you want to make, you can start the production. Keep in mind that some production lines can be used to make and package multiple types of products. For example, with a single production line, you can produce a variety of cleaning products such as shampoo, soap, liquid hand wash, and various cleaners, which not only adds diversity to your offerings but also increases the profitability of your business.
The operation of the detergent production line
As mentioned, the production and packaging line for detergents and hygiene products requires specific equipment and machinery that facilitate the production and packaging process of these products. In the following, we will learn more about the stages of detergent and hygiene product production and the operation of these devices:
✅ Water Ionizer (RO) device
The water used in the detergent production line plays a significant role in the quality of the final product. If the water used is of poor quality, the formulation process will result in a subpar product with two phases, creating a microbial environment in the production area. The hardness of the water directly affects the concentration of the final product. Therefore, to produce detergents with appropriate viscosity, clarity, and foam-forming properties, it is necessary to use a water ionization device.
By using the ionizer device, we reduce the hardness of the water. This device provides the necessary water for the detergent production line over a 24-hour period. The water used for manufacturing cleaning and hygiene products must have a hardness of less than 40 ppm. This water is stored in a three-layer tank, which is hygienic and prevents light from penetrating, thus preventing the growth of algae.
✅ Stainless Steel Storage Tank and Pump
To properly purify and formulate water, it is stored in special tanks for a full day. These tanks are typically made of polyethylene and have a capacity of about 1800 liters. A stainless steel pump is installed on top of the tanks, which transfers the water to the detergent production line when needed.
✅ Homogenizer Mixer
This homogenizer mixer is one of the most important pieces of equipment in the production and packaging line of cleaning products, as it combines water and required materials together. The formulation takes place inside the mixer, and the final product is produced. The importance of this device is so significant that if it malfunctions, the entire production line will stop working.
✅ Liquid Filling Machine
After the formulation is completed and the final product is ready, it is transferred to the filling machine via a thick liquid pump and then into the containers or bottles for packaging. Filling machines come in both automatic and semi-automatic types, so you can choose one based on your budget and needs. These machines also use various mechanisms based on the viscosity of the liquids, such as piston cylinder, pump, gravity, and more, allowing you to select the most suitable machine for your product’s viscosity.
Also, if you plan to set up a cosmetic production line, you will need a tube filling machine for cosmetics. The tube filling machine is capable of filling various types of tubes, such as toothpaste, cream, adhesive, and more.
✅ Shrink Pack Machine
After the cleaning products are produced and transferred to their respective containers, they need to be packaged. The packaging of the products must be done in such a way that they can be easily identified and transported, the hygiene of the products is maintained, and the packaging is sturdy and suitable for label attachment. The shrink pack machine ensures all of these requirements are met and is used for packaging the products. Its operation involves packaging the products in multiple units using a special shrink film, which is then presented to the market.
✅ Laboratory Equipment
Another essential requirement for setting up a production and packaging line for cleaning and hygiene liquids is laboratory equipment. After manufacturing the desired product, it must be tested using this equipment to ensure its quality and effectiveness. These assessments are conducted according to the standards established by official organizations.
Required machines for setting up a liquid and detergent production line
Now that you’re familiar with the operation of the detergent production line, you have an idea of the equipment required to set it up. Detergents can generally be divided into two categories: those used for cleaning the environment and those used as cosmetic and hygiene products. Regardless of which production line you wish to establish, you must first obtain the necessary permits from the Ministry of Health or other legal authorities and then proceed with acquiring the necessary equipment. In general, the machines required for setting up a detergent and hygiene product production line include:
- Raw Material Loading Tank
- Water Ionizer (RO) Device
- Homogenizer mixer
- Calming Tank (for products like shampoo)
- Filling machine for thick or thin liquids
- Capper machine
- Labeling machine
- Shrink wrap machine
- Cartoning machine and carton glueing machine
Final Words
Given the increasing importance of cleaning and hygiene products in today’s societies and the constant demand for these items, setting up a detergent and hygiene liquid production and packaging line is a profitable and wise idea. If you are looking to start your own business, you can quickly earn income through this route, as the detergent production line does not require much investment. By purchasing the necessary equipment for detergent production and packaging from Radan Machine Company, you will ensure high product quality and efficiency.
Frequently Asked Questions
✅What features should a detergent storage tank in the production line have?
The storage tank must be three-layered and made of new plastic. Its pump should also be made of stainless steel to resist rust.
✅What is the most important machine in the detergent and hygiene product production line?
The mixer is the most important machine in the production line of these products because the mixing of ingredients takes place in it, and if the mixer breaks down, the entire production line stops working.
✅What is the best filling machine for the detergent production line?
The piston cylinder liquid filling machine is considered the best type of filling machine for these lines due to its high accuracy and speed.