The tube filling machine is one of the most practical machines in various industries and comes in different types. The classification of the machine is based on its operating mechanism or the type of tube required. Among the types of tube filling machines, the laminated or aluminum models can be mentioned. Therefore, in this content, we will explain the applications of the laminated and aluminum tube filling machines.
Tubes are available in various materials, including plastic, aluminum, and laminated. The laminated type is typically used for filling toothpaste, ointments, creams, gels, and more. The aluminum type is used for filling therapeutic ointments, hair dye, paints, and so on. With the advent of different tube filling machines, production speed in factories has significantly increased, and at the same time, energy consumption, electricity usage, and even product waste are reduced. The advantages of laminated or aluminum tube filling machines are so numerous that their presence in large factories or even small workshops is undeniable.
What is a tube filling machine?
The tube filling machine is one of the best and most commonly used machines for filling tubes made of plastic, aluminum, and laminate, used for edible, cosmetic, hygiene, and pharmaceutical applications. As the name of the machine suggests, it is used for filling a wide range of high-viscosity liquids and even semi-solid materials. Nowadays, we see the presence of this machine in various industries, such as hygiene products like toothpaste and cleaning gels, cosmetics like hair dye, facial creams, hand creams, the paint industry for producing different types of paints, and even in the pharmaceutical industry for producing various ointments, creams, and lotions.
In another article and guide, we have fully explained the best cosmetic and hygiene tube filling machines and introduced the devices you need to set up a production and packaging line for cosmetic products. If you are interested in launching this profitable and high-return production line, don’t miss reading this article.
This machine is also used for filling various edible tubes, such as chocolate and jam tubes. A tube filling machine consists of different components, including a tank, tube sorter, tube guiding section towards the tank or nozzle, the designated nozzle, sealing unit, welding, and date printer. These components may vary depending on the type of machine.
Types of tube filling machines
Continuing with the review of the tube filling machine and the applications of laminated or aluminum tube filling machines, we will now introduce the types of these machines. The machine is classified based on its operating mechanism or the type of tube required. In the classification based on the mechanism, there are three models: manual tube filling machine, semi-automatic tube filling machine, and fully automatic tube filling machine. In the manual model, the operator performs the steps of sealing, placing the tube in the desired position, removing the filled tube, and so on. The manual model has a lower cost, but its production line is more limited.
The semi-automatic tube filling machine is another type of these machines, where the operator is required to place the tube in the desired position, but other parts of the process are automatic. However, in the fully automatic tube filling machine, the entire process from start to finish is carried out automatically by the machine, with no need for human intervention or an operator. Naturally, the manual tube filling machine requires an operator, and thus, the cost of purchasing this machine is lower than the automatic and semi-automatic models. To learn more about the manual tube filling machine, you can read the linked article to become fully familiar with the working mechanism of this manual machine.
In another classification method, these machines are categorized based on the material of the tube, which includes laminated, aluminum, and plastic tube filling machines. Laminated or aluminum tube filling machines are used for filling various tubes, such as pharmaceutical products, ointments, detergents, sunscreen, toothpaste, and more.
Advantages of laminated and aluminum tube filling machines
Laminated and aluminum tube filling machines offer numerous advantages. These machines perform the filling, sealing, and other processes with utmost precision and symmetry, resulting in smooth and aesthetically pleasing packaging. Laminated and aluminum tube filling machines come in various models, differing in tube capacity or the number of tubes processed per minute or hour.
In general, the average range for tube filling machines is around 25 to 70 tubes per minute, which can be selected and purchased based on the production needs of the company or customer demand. These machines can fill a wide range of products with different densities, viscosities, and consistencies. We can see the use of laminated and aluminum tube filling machines for filling ointments, creams, gels, cosmetic and hygiene products, grease, toothpaste, honey, chocolate, and more.
The machine is designed in such a way that the processes of adjustment, cleaning, changing the collar and tube size are very easy and can be done in the shortest possible time. Additionally, operating the machine is very simple, and the operator does not need specialized knowledge or expertise. They can learn how to operate the machine simply by attending a short training course or reading the manual.
Disadvantages of laminated and aluminum tube filling machines.
After reviewing the advantages and applications of laminated and aluminum tube filling machines, we come to the disadvantages. Generally, this machine does not have any specific drawbacks and, due to its numerous advantages, has wide applications in various industries. Perhaps the only disadvantage is the potential for machine damage or corrosion during the filling process, which varies depending on the type of product.
For example, if a product with strong acidic or alkaline properties is filled and packaged using this machine, it may cause corrosion in the internal parts after some time.
Summary
In this content, we reviewed the applications of laminated and aluminum tube filling machines. This machine is one of the filling machines available in the market and is chosen based on the tube material. Tube filling machines are available in manual, semi-automatic, and fully automatic models, with each company selecting the appropriate one based on its initial budget or production line. Generally, we see the presence of this machine in the pharmaceutical, food, hygiene, paint, adhesive industries, and more.
Frequently Asked Questions
✅ What is a tube filling machine?
A tube filling machine is one of the most useful industrial equipment used for filling tubes with various products such as gel, paint, cream, ointment, toothpaste, chocolate, and more.
✅ What are the types of tube filling machines?
Tube filling machines are classified into three categories based on their mechanism: manual, semi-automatic, and fully automatic. Another classification is based on the tube material, which includes laminated, aluminum, or plastic tube filling machines.
✅ What are the applications of laminated and aluminum tube filling machines?
This type of machine is used for filling various tubes such as toothpaste, paint, hygiene creams, cosmetic creams, sunscreen, and more.
✅ What factors should be considered when choosing a laminated or aluminum tube filling machine?
The most important factor in choosing this machine is the material and composition of the product. Each product, depending on its nature, requires a specific type of tube and, ultimately, a specific type of tube filling machine.