What is a Thick Liquid Filling Machine?
A thick liquid filling machine is one of the most commonly used machines in factories and production lines. This machine is used for filling thick liquids into various containers. As the name suggests, thick liquids are those with high viscosity and density, such as jelly, oils, sauces, honey, etc. Filling these types of liquids must be precise and error-free because any incorrect settings can lead to unacceptable errors and customer dissatisfaction. If your production capacity is high, it is better to opt for an automatic filling machine that fills a specific amount of liquid into each container, increasing production line efficiency.
It also improves product quality, and since the machine is automatic, it reduces the number of operators, thus lowering costs. However, if your production capacity is low, a semi-automatic machine would be more suitable. Keep in mind that if the machine has more than two nozzles, it may not be cost-effective, as each nozzle requires an operator, and the factory’s expenses over a year would exceed the cost of an automatic machine. Radan Machine recommends using the automatic model if more than two nozzles are required.
Applications of Thick Liquid Filling Machines
Thick liquids with high viscosity are filled using this type of machine. The injection process in these machines is done from the bottom of the container to prevent air bubbles during the filling process. Typically, thick liquid filling machines are used in the food industry for packaging various products like jams, yogurt, chocolate, and pastes in glass, metal, and plastic containers. One of the most widely used machines in this field is the honey filling machine.
In other industries, it can be used in the chemical industry for filling detergents, dishwashing liquids, oils, etc. Also, in the pharmaceutical industry, it can be used for filling syrups, acetone, and similar products. Here are three types of machines and their applications:
Honey Filling Machine:
Honey is a thick liquid, and in this machine, the honey becomes more liquid when heated, making the filling process easier. This machine operates fully automatically, requiring no operator. You can purchase the best honey filling machine at the best price directly from the reputable Radan Machine company.
Oil Filling Machine:
Oils, both edible and industrial, are packaged using oil filling machines. The features on the machine affect the price. Oil is highly viscous, so a special mechanism is used to speed up the process and prevent wastage. The higher the motor power, the more nozzles you can use.
Dishwashing Liquid Filling Machine:
One of the most common thick liquid filling machines in the hygiene industry is the dishwashing liquid filling machine, which can be purchased at the most affordable price. This machine is designed and manufactured in various sizes and capacities by Radan Machine, improving production efficiency. The machine is equipped with nozzles, and the number of nozzles depends on the machine’s volume and capacity, ranging from a single nozzle to 10 nozzles.
Industries that Use Thick Liquid Filling Machines:
Food Industry:
Sauces, date syrup, tahini, honey, chocolate, yogurt, etc.
Pharmaceutical Industry:
Syrups, lotions, and similar products.
Cosmetics and Hygiene Industry:
Nail polish, acetone, shampoo, dishwashing liquids, etc.
Chemical Industry:
Motor oil, grease, vaseline, etc.
Types of Thick Liquid Filling Machines:
Thick liquid filling machines are used to fill liquids with high viscosity, such as honey, tahini, chocolate, etc. These machines are designed and manufactured by Radan Machine in various sizes and specifications to meet the customer’s requirements. There are three main types of filling machines, which we will now review:
1. Piston Cylinder Filling Machine:
In this machine, liquids are filled based on the cylinder’s capacity, meaning the container volume is adjusted according to the machine’s volume. The filling mechanism is based on a piston-cylinder system, making it suitable for thick liquids like honey, grease, vaseline, chocolate spread, and more. Some liquids may need to be heated before filling to make the process smoother. After filling, the product is transferred via a conveyor belt to other packaging devices like capping machines, label applicators, and date coders. One advantage of the piston-cylinder filling machine is its high performance and affordable price compared to expensive filling machines.
2. Pump Filling Machine:
This machine is suitable for thick liquids with high viscosity, such as grease, cream, chocolate, wax, paste, etc. While filling with a pump reduces the accuracy, the piston-cylinder mechanism helps increase the precision. These machines can be ordered in either automatic or semi-automatic versions. In the semi-automatic version, an operator is required, while the automatic model performs all tasks automatically.
3. Rotary Filling Machine:
The rotary thick liquid filling machine is used to fill thick liquids such as cream, yogurt, cheese, etc. The machine operates automatically, and when ordering, the size of the container to be filled should be considered, as the molds are produced according to container sizes. The process works by placing the mold in the machine, and then materials are injected into the containers through nozzles using a piston-cylinder mechanism. The filled products are then moved out of the machine by a pneumatic arm. One advantage of this machine is that it occupies less space.
What Does High Viscosity or Thickness Mean?
Viscosity refers to a material’s resistance to flow. Nowadays, the viscosity of liquids, gels, and even solids is measured to determine specific values for various applications. The first criterion for determining the type of filling machine is the viscosity and density of the material. If the material has high density, you should use a thick liquid filling machine, such as for grease, date syrup, jam, and various oils.
If the viscosity and density are low, the liquid is more fluid, and a liquid filling machine for thin liquids should be used, such as for water, fruit juice, or cleaning solutions. To fill thick liquids, a highly sensitive mechanism is needed because even the smallest mistake in settings and design can lead to irreparable issues. It’s better to use a piston-cylinder filling machine because it provides high accuracy for filling liquids under one liter.
Manufacturing Thick Liquid Filling Machines
The manufacturing of thick liquid filling machines varies based on the required volume and the external appearance of the machines. For example, a detergent filling machine is different in model and size from a honey filling machine. Radan Machine designs and manufactures these machines considering the type of product, container size, and production volume. The company is ready to offer services and plan the design and manufacturing of industrial machinery.
Additionally, customers can order custom thick liquid filling machines based on their required capacity. All machines from Radan Machine come with warranties and after-sales services. This is important because machines may require installation and servicing after purchase, and these needs are addressed by this reputable company. For information on the price of thick liquid filling machines, you can contact the technical experts at Radan Machine for free consultation.
Sales of Thick Liquid Filling Machines
Thick liquid filling machines are industrial machines used for packaging liquids with high density. These machines are designed to inject liquids into plastic, metal, and glass containers. Nowadays, the piston-cylinder mechanism is the most efficient method for filling liquids compared to gravity and pump mechanisms. Various models of these machines, which we have introduced, are sold by Radan Machine.
Radan Machine designs and manufactures all equipment for industrial machinery and delivers them to customers. The company prioritizes the sale of thick liquid filling machines, ensuring the high quality of the machines to gain customer satisfaction. The main goal of Radan Machine is customer satisfaction, and the company has been successful in this regard.
Price of Thick Liquid Filling Machines
Finding a reliable supplier for industrial machinery, especially for purchasing liquid filling machines, can be difficult for customers. This is because many manufacturers operate in this field, and direct, intermediary-free communication with them is not always possible. Radan Machine makes it easy for you to directly connect with suppliers through the website and benefit from the machinery available in this company. It is worth noting that Radan Machine, as a well-known manufacturer, provides industrial machinery with special services to customers.
Among the machinery available at Radan Machine is the thick liquid filling machine, which offers great value for money compared to its competitors. The price of these machines varies because of their different applications, making them available at various price points. For information on the specifications and price of thick liquid filling machines, you can consult with the experts at Radan Machine to make the best possible purchase decision.